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AX 2009 - Master Scheduling proposes planned purchase despite enough in inventory

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Hi,

I have raw materials A,B,C and finished good D. I have enough on-hand inventory of the raw materials. Raw materials A and B have a subcontractor warehouse stated in their respective BOM Line in item D-BOM. I created a sales order where I run the master scheduling in the sales order line through Inquiries>Net Requirements>Update>Master Scheduling.

When I look at the planned order details form, I get a planned production order for item D (which is good), planned transfer and planned purchase orders for items A and B, and planned purchase order for item C. Keep in mind that I have A LOT in inventory to cover the requirement, yet master scheduling proposed to buy the given maximum on-hand quantity plus the requirement quantity - which is absurd. The same thing happens even if I run master scheduling through Master Scheduling>Periodic>master scheduling>Item D

Now, I completely deleted the plan. I went to Item Details form, looked up items A, B and C where I go to Inquiries>Net Requirements and it doesn't show the available on-hand quantity. I then updated the net requirements through Update>Master Scheduling where the result shows the on-hand inventory. I did that for all raw material items.

Now, when I run the master scheduling again in the sales order and the result planned order details from shows me what I wanted it to i.e. planned production order of item D and two planned transfer orders for items A and B. There were no planned purchase order which is great.

It's as if AX does not look at on-hand (in that matter the BOM of item D).

Anybody can help?

Best regards,

Rolly 


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